Facts About Ceramic Tile
What is a Cement Backer Board? Cement backer board or CBU (cement backer
unit) provides a supportive and water resistant layer between the porous
substrate and the mortar and tile applied on top of it. Many ceramic tile
installers are now adopting the method where the tile is adhered directly onto
a backer board using a much thinner layer of mortar. The backer board is nailed
to a plywood or concrete substrate.
What is a field tile? While creating a pattern with different ceramic
tiles, the tile used throughout the largest area is called the �field tile�.
What is meant by Pressing? Pressing is the third and most common step in
the manufacturing process of ceramic tile. The clay is pressed and
formed/shaped into the shape of a tile. The end product of this step is the
green tile.
What is a green tile? The third step in the manufacturing of ceramic tile
involves the clay being pressed and shaped into a tile�s shape. These pressed
tiles are called greenware or green tiles.
What is frit? Frit is part of the glazing process, the fourth step in the
manufacturing of ceramic tile. The liquid glaze is prepared from a glass
derivative called frit and colored dyes.
What is meant by firing? Firing is the fifth step in the manufacturing of
ceramic tile. The tiles are fired in the kiln at temperatures around 2000
degrees Fahrenheit.
What is meant by nominal size of a ceramic tile? Ceramic tile is usually
referred to by its nominal size, not its actual size. The tile shrinks during
the firing process, by about 10% in size. For example, a 12� by 12� floor tile
will actually measure 11-7/8 inches square. The most popular sizes are nominal
sizes of 13� by 13�, 16� by 16� and 18� by 18�.
What is Bullnose? Bullnose is a ceramic floor tile trim with one rounded
finish edge on the tile to give a nice finishing touch. Bullnose is also used
as a substitute for cove base.
What is a Corner Bullnose? Corner bullnose is a ceramic floor tile with
two rounded finish edges on the tile to be used to complete a corner.
What is sanitary cove base? Sanitary cove base is a ceramic floor trim
with a rounded finish top like a bullnose to cover up the body of the tile.
How important is the substrate in a ceramic tile installation? The process
for installing a ceramic floor begins with the preparation of the substrate,
the base for the tile bed. Common materials used as tile substrates in home
installations include concrete, plywood, and drywall. An uneven, damaged, or
otherwise unsuitable substrate can seriously affect the life and function of
the newly installed ceramic flooring.
What is thickset/mud set? Thickset or mud set is the old method of
installing ceramic tile. In this method, a thick layer of mortar was applied to
a waterproofed and steel reinforced substrate. This provides a strong, flat
base onto which the tile can be installed. It is still an effective but a labor
intensive process.
What is a thinset? Thinset is the modern method of applying the tile
directly onto a backer board using a thin layer of mortar. The backer board is
nailed to a plywood or concrete substrate.
Did you know? Bisque or �Biscuit Body� is the body of a ceramic tile. When
you look at a glazed tile from the side you can see two layers. The body of the
tile, or the thickest layer, is called the bisque. The top layer is called the
glaze.